• Expensive – high capital commitments:
o Per JPM: ‘We estimate each facings manufacturing plant costs between $100-$150 million, with
each slab assembly plant requiring a $20-$25 million investment… and each pre-finishing and
pre-hanging plant requiring a $9-10 million investment (with multiple plants required to service
various regions). Additionally, a new entrant would need to invest in die plates, which would
likely require an additional $75 million investment (DOOR’s current estimate of the value of its
die plates) in order to have a full product line offering.”
- Our conversations with experts suggests the numbers might be even higher
o Given net incomes of 5-6%, if a company spent $200 million on a manufacturing plant and wants
to earn a 10% ROE, it would require ~20 million of net income, or $400 million of sales… this is
versus DOOR’s total sales of <$2 billion.
o Margins, as you see are quite low:
• National distribution network means high distribution costs/partnerships, particularly with Lowe’s and
Home Depot. HD is ~20% of Door’s North American sales, Lowe’s around 10%, and wholesale (over
3,000 distributors/dealers) are 50%.
o Very difficult to win and sevice HD/Lowe’s given demands of these large customers and service
quality required. Just look at the most recent quarters starting (Q2’17) – even DOOR is struggling to make
distribution and service quality in new areas it is tackling. A small player without the resources,
selection, and time to market will not be able to compete
• Distance – cost prohibitive for foreign producers to export in.
o This is basically shipping wood
o DOOR shipping costs is 8% of revenues – net income margins are 5% - Overseas shipping would
be pretty hard to justify
Drivers to returns:
• Pricing power – low single digits (company has been able to pass on commodity inflation over the past
year and has already increased prices during and following Q4 to offset commodity price inflation). The
projected price increases (~2%) we believe may exceed inflation/cost cutting
• Volumes – housing starts in the US (residential) are still at ~1.2 million, below the long term average of
1.5 million. With the recent increase of first time home buyers returning to majority of sales, and
housing starts moving down to more affordable starts, we believe volumes will be a positive contributor
until starts normalize (and perhaps overshoot)